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Divine Stone

Granite by the Sea

Block of Granite from Wharff Quarry, Vinalhaven,ME
Block of Granite quarried for the Cathedral St. John the Divine column. Merrithew Glass Plate Collection, Vinalhaven Historical Society

Maine Granite

A mammoth shelf of granite exists in Penobscot Bay off the coastal city of Rockland, Maine. As a result, on the many islands in the bay, granite quarries began to spring up around 1826. Fox Island, later named Vinalhaven, is practically a huge granite ledge 9 miles long and 2 miles wide. Several of the Bodwell Granite Company’s quarries were located here. The 1899 order from architects Heins & LaFarge for eight massive columns came here. They were to be 6 ft. in diameter and 54 ft. high standing on 15 ft. high pedestals. As a result, the Wharff Quarry on Vinalhaven began the work on this granite from the sea.

Because of granite, towns like those on Vinalhaven grew rapidly. Vinalhaven had 1200-1500 men working at its peak. Demand for granite quarrymen encouraged immigration from Sweden, Finland, Scotland, Ireland, Spain and Italy. Being close to water gave Penobscot Bay’s granite industry an advantage. Shipping granite was cheaper and more efficient by schooner, sloop and barges. This was true until the end of the nineteenth century. Improving rail service allowed other states to participate in the granite trade. Finally, greater transportation options ended Maine’s 100 year dominance in granite production.

Wharff Quarry, Blocks for Cathedral St. John the Divine
Wharff Quarry, Vinalhaven. Merrithew Glass Plate Collection, Vinalhaven Historical Society.

Vinalhaven’s Wharff Quarry

The quarry from which the the columns were obtained is remarkable. The production of pinkish-grey granite of great transverse strength and freedom from seams, checks and flaws was possible. Certainly these would be fatal to columns of such large dimensions. Consequently, it was thought to be about the only quarry in the United States that could produce monoliths of the size required. There is only one instance of larger columns worldwide. The Cathedral of St. Issac at St. Petersburg, Russia columns are 55 ft. high and 7 ft. 3 inches in diameter. Above all, the quarrying of such huge masses is an operation requiring the greatest care. Any false movement would readily ruin the work of weeks. The efforts in Vinalhaven to produce this granite by the sea were followed by the engineering and scientific community of the day for their unique challenges.

granite stone blanks, Wharff Quarry, Vinalhaven, Maine
Granite stone blanks, Wharff Quarry, 1901. Merrithew Glass Plate Collection, Vinalhaven Historical Society.

Quarrying

The quarrying is accomplished entirely by drilling and wedging. No blasting is possible for the reason that the stone would be shattered and flaws produced that would affect the integrity of the finished work. For the same reason quarrying cannot be carried on during cold weather. The holes are drilled from the top and side of the mass to be loosened, and in the direction of the grain of the granite. Most noteworthy, the only defect likely to be encountered is a black knot or a “growing fast” which spoils a stone.

The block in the featured image above is 64′ x 8.5′ x 7′. It weighs 300 tons. From the quarry face, which is at about ground level, the stone blank is moved about one quarter mile, slightly downhill to the lathe on steel rollers, drawn by steel cables and a hoisting engine. Furthermore it is held back by cables to prevent “running away”. Near the lathe, the blocks are rounded by hand to within 3 inches of the finished surface.

Quarry face and lathe
Lathe in operation, partially rounded block and quarry face in background. Merrithew Glass Plate Collection, Vinalhaven Historical Society

Next Week – Part II of Granite by the Sea will take a closer look at the unusual lathe that turned and polished the columns. Also, an unforeseen problem will be reviewed.

-Engineering News, Vol. No.23, Dec. 3 1903

-Vinalhaven Historical Society

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Divine Stone

Milestone Reached

Apprentices gather around milestone 1000th stone
Manny Alvarado, Jose Tapia, Bishop Paul Moore, Jr. Nelson Otero. Cynie Linton, Pony Baptiste, Dean Morton – May 1981

The 1,000th stone cut became a milestone reached by the stone yard. Therefore church and diocesan officials and the apprentices celebrated the event. The completion of the towers of St. Peter and St. Paul requires 24,000 stones in all. These two towers are on the cathedral’s west front. The 1,000th stone will go up on the southwest tower. It sits here on Timothy Smith’s banker.

Apprentice Timothy Smith, who had some prior experience working with stone, won the lottery to carve the 1,000th stone. He cut it from a block of Indiana limestone. It is an intricately carved pier stone with base. The stone weighs about 1,350 pounds.

The following photo appeared in The Living Church. It is the 130 year old publication of the Episcopal Church in America.

Celebration for 1,000th stone

Under the guidance of the master builder and the master mason, the 12 apprentices are learning to cut and “boast” the stones. The boasting patterns, used on the exposed exterior surfaces, are individual and unique to the style of each stone cutter. A boasted finish is also called a droved finish. This type of finish contains intermittent parallel lines which are horizontal or vertical or inclined. A boaster chisel creates the finish. The chisel has a width of approximately 60mm. As a result this finish allows the small play of light and shadow on the highly placed stone that is more significant than a smooth surface.

The Proud Dean

Timothy Smith, Phillipe Petit, Dean Morton look over 1000th stone

Dean Morton took advantage of opportunities to show off the stone yard. One such opportunity was the recent milestone reached with the cutting of the 1,000th stone. At left, tight rope walker and celebrity Phillipe Petit is looking over the stone with the dean and Timothy Smith in his favorite red hat.

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Divine Stone

Poets’ Corner carved letters

Letter Cutters working on The Poets Corner
Poets Corner

Letter cutters from the venerable John Stevens Shop are seen in this photo from around 1983-1984 working the Poets’ Corner carved letters. It is located in the Arts Bay of the nave of the cathedral. The man on the left is John Everett “Fud” Benson the current owner of the shop. It was founded in 1705, therefore one of America’s oldest continuously operated businesses. It has been owned by the Benson’s since 1927.

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Divine Stone

Flying Buttress

Massive Flying Buttress to crossing dome
August 23, 1900

The architectural firm of Heins & LaFarge was chosen in 1891 from 68 proposals for the design of the cathedral. It was an eclectic design scheme combining Byzantine, Romanesque and Gothic. The design called for these flying buttress to reinforce the crossing arches. The cornerstone was laid in 1892. The foundation is of Maine granite and concrete. The main walls and superstructure are Mohegan Golden Granite quarried near Peekskill, N.Y.

The crossing is created by four monumental round arches supporting a dome. The massive flying buttress strengthens the crossing arch. In this initial construction period (1892-1911) the crypt, choir and crossing were completed.

The photos here were provided by Timothy Smith